However, in actual production, the problem of softening of the capsule is often encountered, which is usually happened in spring and summer.
The main reason is that the gel cap is not properly stored, which is affected by the temperature or adsorbs moisture in the air.
After the capsule is softened, it is not only easy to break down by bacteria, but also causes deformation or adhesion, which makes it difficult to fill the empty capsules and take the finished capsules.
If you find that the gelatin capsules you bought are stuck together, you can do so by the following methods.
If the capsule softens due to moisture, it can be solved by the principle that the desiccant adsorbs moisture.
The drying time can be determined according to the degree of softening of the capsule.
More info: https://www.capsulcn.com/how-to-deal-with-capsule-softening-adhesion-problem
Consequently, even a small improvement in yield production can have a financially significant impact.Case StudyCompany A was experiencing poorly joined capsules on their intermittent motion capsule-filling machine for one of its products.
Internal inspections of the problem caused loss of production time and consistently low yield.
The adjustment resolved the issue.
As a result, production downtime due to internal inspection was eliminated, yield was improved by more than 8%, and the company saved $94,000 annually for production of this one product.2.Increasing Speed to Increase ProfitIn a study conducted by Aipak, a not-so-obvious conclusion was discovered: the total cost/savings return associated with increased machine speed is higher than that for yield increase.
Yield losses and their financial impact have routinely been a focus of manufacturing teams.
Maximizing available capacity enables growth without additional capital expenditure on equipment.3.Reducing Downtime Increase ProfitabilityAggregate data collected by Aipak shows that reduced downtime leads to substantive savings.
