A type of thermal treatment of thick wall pipe found in almost all building types. This particular invention is provided by the Heat Treatment Of Steel Technical category, an innovative type of heating process for metals including iron and steel. There are also other uses such as welding, roofing, pipe sealing and coatings. The techniques used include heating with extreme temperatures, the gas-phase, the cold-gas and the hot-gas stages.
The treatment of thick wall steel pipes has many benefits that contribute to its success. One of its most significant benefits is its capability to resist corrosion. In this case, it effectively prevents flaring up of dangerous hydrogen sulfide gas. Other beneficial effects include eliminating black corrosive deposits and rust formation due to freezing or thawing. When the pipe is exposed to high temperature, there is an increase in the rate of diffusion of iron particles into the interior of the pipe, which leads to corrosion. It is therefore important to note that the temperature at which it is being processed must be suitable for the thick wall steel pipes.
This particular invention offers various solutions to resolve the problems that surround piping joints. Among these solutions is the process of low temperature seamless pipe welding. Here, high yield carbon steels are placed inside a high temperature furnace that is controlled to reach a specific pressure. The high temperature furnace causes the carbon to attain a critical degree, wherein it becomes harder and stronger than conventional stainless steel. High yield carbon steels are of high quality and are usually made of A/S 452A stainless steel with minor alloying. A x42 weld technique is used for this stainless steel pipe.
After the high temperature furnace, the high yield carbon is then fed into the inlet of the pipe, which is in turn supplied to the outer part of the pipe joint. In this case, low-temperature welding is employed to accomplish the weld. The resulting joint is stronger than the conventional joints, as well as more durable. The welds also have better corrosion resistance capability.
These pipes may also be connected using high pressure electric welding techniques. It has been found to be as effective as conventional welding when it comes to joining thick metals such as iron. The techniques are similar to TIG welding, however, they are more difficult due to the presence of high pressure. For thin materials, high pressure can be sustained, but thin metal materials tend to get pulled down when too much pressure is applied. Therefore, it becomes necessary to maintain sufficient pressure during the welding process.
In the past, people used a carbon arc welding (CAW) in place of low temperature pipe welding in the case of thick wall steel pipe welding. This process is less reliable than high temperature welding because it can generate localized heat for a given pipe joint area. The heat generated can cause the pipe to flake, which means the end of the pipe gets detached. In this process, the high frequency of electricity causes the pipe to produce localized heat that is not easily controlled. This can result in failures.
High yield seamless pipe is also known by the term 'duplex'. It refers to two different products, which are rolled or drawn into the correct shape. The products may contain different metals, which are then welded together to form the actual pipe or condensing the metal to create a thinner product. Alder, lead, and other metals are frequently mixed with copper or nickel to produce a variety of pipes. A 333 grade 6 pipe is a special case in which an alloy of lead is used in place of the copper to obtain a level of strength that is impossible to achieve with the other metals.
Copper and nickel alloys are common, because they have excellent color matching properties, which are helpful in welding. The yellow ochres, or graphite, contain the best color matching properties, while stainless steel has medium color matching properties, and the least strength. When using stainless steel as the base metal, you must make sure that there is sufficient amount of graphite, because without it, the welding process becomes difficult. Other alloys are rarer than stainless steel. Zinc alloys are similar to stainless steel in color, but they are much weaker. Zinc also has a low melting point.
The properties of the materials being used in pipe manufacturing are especially important when you are using brittle materials. Pipe fittings made out of brittle materials are particularly susceptible to damage and tend to break much more easily. For this reason, it is crucial to buy thick wall pipe only from reputable companies that can guarantee their products against breaking under extreme pressure and temperature. There are numerous ways to ensure that you buy high-quality products, such as reading reviews about products that you are considering. You may also want to check with local consumer agencies and government agencies to find out about the quality of different pipe materials.
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Requirements:Certificate of Qualification – Industrial Electrician, Red SealPreference given to candidates with Instrumentation License or demonstrated experience with instrumentation and controlsPrevious manufacturing experience is considered an assetPrevious completion of an electrical apprenticeship is considered an assetBe able to conceive and manage small projectsAble to work in fast paced production environment with multiple prioritiesKnowledge of Computerized Maintenance Systems (CMMS) an assetExperience with DCS systems, control valves, calibration of instrumentation, PLC systems, AC drives, DC drives, servo drives, motion control and HMI interface (Allen-Bradley Controllogix Systems preferred)Excellent inter-personal and communication skillsTeam orientedHigh degree of attention to detail, precision and follow throughWilling and able to work rotating shiftHighly developed communications skills (verbal and written)Effective interpersonal skills, especially between work teamsStrong computer skills for both automation controls and daily applications is requiredAdhere to all Site and Department Safe Practices, and ensure anyone working in their immediate area is held to those same standardsDuties and Responsibilities:Utilize technical skills to execute planned maintenance and address break-in workActively participate in the planning process to ensure that the right work is being completed at the right time by the right resourcesExecute work as scheduled by planners (to include PMs, inspections, rounds, etc.
)Ensure documentation of maintenance work occurs according to Maintenance Best Practices (prep for history, work complete, critique, failure analysis, etc.
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