From fenders, bumpers and side skirts, to inner structures, doorframes and ABC pillars—a variety of crucial automotive parts and equipment are manufactured using sheet metal stamping. In order to achieve the best designs possible, most of this work involves custom sheet metal stamping, giving the manufacturer the freedom to achieve the exact shape, dimensions and design details they want, with no constraints.
A typical auto manufacturer today is able to produce 50-60 car panels in-house, requiring upwards of 150 dies to achieve this quota. For most of these dies, there is a comprehensive custom design process to meet the precision measurement tolerances required for each piece. Even a seemingly simple automotive door panel design may take upwards of 3 or more dies to complete according to the exact design specifications. For this and many other reasons, a trusted metal stamping manufacturer is essential for consistently producing a quality product at a large scale.
Beyond just automotive stamping for doors and fenders, a lot of car interior designs are based off of a series of custom metal stamping dies. From swooping dashboards, to beautifully designed door panels—the structural basis for much of a cars interior is the result of custom sheet metal stamping. This entire process has been perfected over the years for the automotive industry, allowing manufacturers the freedom to produce new parts and components quickly. Where cars used to be refreshed every 8 years or so, thanks to advances in automotive manufacturing, like sheet metal stamping, we now see mid-cycle refreshes every 2-3 years, on top of full re-designs every 5 years.