There are several types of solder fume extractors available, each designed for specific applications and environments. The choice of solder fume extractor depends on factors such as the soldering process, the size of the workspace, the type of contaminants produced, and budget considerations. Here are some common types of solder fume extractors:
Benchtop Solder Fume Extractors:
- Solder Fume Absorbers: These are compact and portable units placed on the workbench near the soldering station. They use activated carbon or other filtration methods to capture and filter solder fumes. They are suitable for small-scale soldering operations.
Mobile Solder Fume Extractors:
- Mobile Filtration Units: These are larger, mobile units on wheels that can be moved to different workstations. They often use a combination of pre-filters, HEPA filters, and activated carbon filters to capture and filter solder fumes. Mobile units are suitable for larger workspaces or when soldering is performed at different locations.
Ducted Solder Fume Extractors:
- Ducted Systems: These systems are installed as a permanent part of the workspace and use ductwork to capture and transport solder fumes to a central filtration unit. They are ideal for larger-scale soldering operations with multiple workstations. Ducted systems offer efficient fume removal and can be customized to fit specific workspace requirements.
Hooded Solder Fume Extractors:
- Fume Extraction Hoods: These are overhead hoods or enclosures designed to capture soldering fumes directly at the source. They are often used for soldering applications that involve larger workpieces or where precise fume capture is required.
Self-Cleaning Solder Fume Extractors:
- Self-Cleaning Systems: Some solder fume extractors come with self-cleaning mechanisms that automatically clean or replace filters when they become clogged. This reduces maintenance requirements and ensures consistent performance.
High-Temperature Solder Fume Extractors:
- High-Temperature Systems: For applications involving high-temperature soldering or soldering of lead-free solder alloys, specialized extractors capable of handling higher temperatures may be required.
Wet Solder Fume Extractors:
- Wet Scrubbers: In some cases, wet scrubbers are used to remove solder fumes by passing the contaminated air through water or a liquid scrubbing solution. This method is particularly effective for capturing fine particles and soluble contaminants.
Customized Solutions: In addition to standard solder fume extractors manufacturers often offer customized solutions tailored to specific soldering processes and workspace layouts. These solutions may involve a combination of different types of extractors, hoods, and ducting.
When selecting a soldering fume extractor manufacturers, it's important to consider the specific requirements of your soldering operation, including the volume of fumes generated, the type of solder used, and the layout of your workspace. Proper maintenance and regular filter replacement are essential to ensure the continued effectiveness of the solder fume extractor and the safety of your workers.
Soldering iron has a built-in "damp sponge" to clean off excess solder between uses.
In the past, we have used regular paper towels to do the same job, but a dedicated sponge with a circular hole cut in the middle really works best.
Bench Vice/ViseWe bought one of these 2 years ago and it's proven to be invaluable.
If you find that you are having trouble getting a good solder joint then it's probably because the heat transfer isn't working correctly, or the components are dirty.
Applying some solder flux to the joint area will really help - I've been using a flux pen for years and wouldn't want to be without one.
An alternative is flux paste-like toothpaste it comes in a tube and can be applied with the fingers.
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This is designed to clean the air of harmful chemicals and particulates that are produced while soldering.
This new system is quiet, compact, and will include replacement filters.
Soldering fumes is very harmful; most of the particles released are half a micron or smaller, and therefore require a filtering system capable of filtering down to that size.
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