The specialized granulation equipment for organic and compound fertilizers utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, extrude, collide, compact, and polish fine powder materials in the machine, achieving pure organic granulation. No adhesive is added during granulation, and the moisture content of the raw materials can be around 20-40%, thus achieving the purpose of granulation.
The rotating stirring tooth granulator for cow and sheep manure cylinder is a molding machine that can manufacture materials into specific shapes. The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is humidified in the cylinder and undergoes a thorough chemical reaction. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are squeezed and agglomerated into balls.
The rotating stirring teeth granulator for cow and sheep manure cylinder adopts a special rubber plate lining or acid resistant stainless steel lining plate, achieving automatic scar removal and tumor removal, and eliminating the traditional scraper device. This machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. Performance parameters: Rotary drum granulator, which is equipped with steam, gas ammonia, or phosphoric acid or nitrogen solution, phosphoric acid ammonia slurry, and heavy calcium slurry, to complete the chemical reaction and heating process of compound fertilizer granulation in the cylinder; Alternatively, in the cold granulation process of adding a small amount of water to the compound fertilizer, the materials that need to be granulated are rotated through the cylinder, causing rolling rotation when there is no material in the cylinder, and then agglomerated into balls at a certain humidity and temperature to complete the granulation process.
The particle shape of the specialized granulation equipment for organic and compound fertilizers is spherical, with a particle size standard generally between 3-6mm and a granulation rate of ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the smaller the particles. The finer the basic particles of the material, the higher the sphericity of the particles, the better the ball forming quality, and the stronger the particles. After granulation, they can be sieved, reducing drying energy consumption. (Suitable raw materials for processing organic fertilizers include animal manure, waste residue, edible mushroom residue, sludge, crop straw, crude fiber, organic waste, etc.)
Microfusion Casting Process in IndiaMicrofusion in India is done at a large scale to produce various metal casts that are a perfect remake of the original metal part that needs to be designed on a large scale.The micro fusion investment casting processes and system should be approved by the world’s leading and notifying agencies to assure product quality.The products manufactured by the process of micro fusion must follow the international standards and should be made as per the requirements of the domestic and international OEMsThe final metal products need to be treated with the same expertise and experience.
Purchasing high-quality approved products can be safely used as parts of any machinery.
Thus, the process of micro fusion needs to assure product quality.The assembly is placed in a pressured chamber, called a dewaxing autoclave, and steam is injected at high pressure.
This melts the wax and the melted wax is removed from the shell.Advantages of MicrofusionMicro fusion in India is done at a large scale to produce metal casts.
There are few prerequisites for the micro fusion investment casting processes that must be followed –It should be approved by the world’s leading and notifying agencies to assure product quality.The products manufactured by the process of micro fusion must follow the international standards and should be made as per the requirements of the domestic and international OEMs.The final metal products need to be treated with the same expertise and experience.
Purchasing high-quality approved products, that can be safely used as parts of any machinery, is the prime concern of any buyer.
Fertilizer production line generally uses the following methods to granulate:1.
Extrusion granulation is a method of making dry powder or wet powder containing binder into cylindrical, spherical or sheet shape by mechanical processing such as extrusion, roller extrusion or pressing.
The technology of dry granulation is used in the flat die pellet mill, the ring die pelleting machine and the double roller granulator.2.
Agglomerating granulation, which is under the action of rotation, vibration, agitation and so on, makes the wet powder in motion agglomerate.
Or use the fluidized bed to make the material obtain the cohesive force by supplying the spray liquid binder) so as to grow into the appropriate particles.
This method is used in disc granulator and rotary drum granulator.3.
