Cement clinker production is an extensive process that can take anywhere from a few hours to entire days. Thus, the rate of production can vary a lot. On the other hand, the production of cement depends on short-term and seasonal fluctuations in demand. This is because storing cement can be quite expensive. Moreover, the shelf life of cement is also quite limited. In fact, at any given point, the amount of finished cement is not more than a week’s worth of production. If you plan to start a cement manufacturing business, the first thing you need to do is to partner with one of the leading Cement plant machinery manufacturers. Apart from that it is also important to learn about the production and storage of cement.
Guide to grinding clinker and storing Cement
Cement grinding is a rather flexible process. This is especially true for mills that can grind clinkers much quicker than kilns can produce cement. Thus, you need to avail yourself of a top-notch cement clinker grinding machine from Cement plant equipment suppliers. This will allow one to meet the maximum demands when necessary and at other times, one can also choose to run the machinery at less than full capacity.
At the same time, energy considerations are important as well. Grinding should be ideally done during times when the energy rates are favourable. The charges and power supply tend to vary from plant to plant.
Storing Clinker
Storage is usually required for storing weeks' worth of clinker production. Usually, the clinker stocks available vary anywhere between 4 to 6 weeks of production. However, they might be lower at times when the demand is high or they might be higher if the demand is low.
Clinker is known to be much more stable than cement but it still tends to deteriorate when exposed to environmental factors. This is precisely why clinker warehouses are entirely closed. When welding materials using flux-cored wires that are available from Flux Cored Wire Suppliers in India, the weld is to be protected from environmental factors to ensure a high-quality end product. Similarly, the clinker needs to be protected as well. It is also to be noted that separate storage space is required for materials that might get incorporated during the grinding process.
Handling and Storing Cement
The finished product is first transported to the storage warehouse and then it is packaged in bags. Usually, conveyor belts are used for handling the finished product. This is because cement tends to act as a fluid when it gets activated by the air that passes through it. Silos, where cement is stored, need to be weather resistant. Moreover, the storage time needs to be as limited as possible. Thus, the capacity of the silo is never more than two weeks of production.
Conclusion
When cement is stored, it tends to settle down. Hence, the air is used for fluidizing it once the cement is ready for transportation. Ideally, cement must be produced on the construction site itself. Thus, the machinery is exposed to several factors that can cause wear and tear. To increase the durability of your machinery, you can purchase thermal spray powders from Thermal spray powder suppliers.
Company Name: Diffusion Engineers
URL: https://www.diffusionengineers.com/
Tel: 07104-232820, 234727, 236772
Address: T-5 & 6, MIDC, Hingna Industrial Area,Nagpur - 440016, Maharashtra
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