Know The Difference: Woven Patches vs. Embroidered Patches

Custom patches of various types and shapes have always been preferred pieces of embellishment for various applications, whether it is customizing clothing for brand promotion, events, celebrations, etc. Often, individuals and businesses that look for custom patches struggle to decide on the right type of patch that is relevant to their requirements. Although there are several types of custom patches, the two most popular are woven and embroidered, and they are often used interchangeably.

Whether it's a custom woven patch or a custom embroidered patch, each has its special features, and understanding the physical differences and the production process of the two patch types is an important aspect. So in our endeavor to help you figure out what differentiates the two patch types and which one is going to work best for you, we have covered some of the fundamental factors that are important when talking about woven patches vs. embroidered patches in this article.

An Overview

Custom Embroidered Patches:

One of the most widely used textile embellishments. Custom embroidered patches are made by sewing threads of various colors onto fabric to create a design, and their raised textures, thicker weaves, and several other qualities make them a desirable option for common designs and embroidered logos. Broadly speaking, there are three categories of embroidered patches: 50% embroidery, 75% embroidery, and 100% embroidery.

Custom Woven patches:

Thin and compact woven patches are made with thinner threads, resulting in a tighter weave that creates a greater margin for having intricate details of designs on a tiny area of the patch. These patches are well known for giving superb finishing to designs containing various colors and gradients and are a great choice if you want photos and images on custom patches.

Woven Patches vs Embroidered Patches: What Are The Differences?

The Appearance Differences Between Woven Patches And Embroidered Patches

Embroidered patches are known for their stronger weave and classic texture, which give them a professional look. Woven patches, on the other hand, are essentially flat, and because they are made with thinner thread, they look cleaner, more stylish, and trendy.

Adaptability And Flexibility

With their specific stitching of threads and utilization of backings, the polyester twill-based embroidered patches are highly durable for various types of professional uniforms or can be put on several other types of casual clothing such as jackets, jeans, skirts, backpacks, and many more. In addition to fabric surfaces, they are a very good alternative to give a trendy look to a variety of accessories, like shoes, caps, wallets, and so on.

Meanwhile, woven patches are more adaptable to intricate designs due to their precise weaving and use of thinner materials in production, making it possible to achieve any desired aesthetic. The elasticity and smoother surface of these patches make them highly suitable for a wide range of traditional as well as modern clothing and accessories.

Durability 

In terms of durability, embroidered patches are regarded as highly durable due to their thicker threads on a cotton twill backdrop fabric base. Woven patches are made with thinner polyester threads without an anchoring base fabric, which improves stability but not longevity.

Colors

When it comes to applying color effects to a single custom patch, blending effects on embroidered patches can be achieved on multiple levels, and there could be up to 24 colors within a single design. On woven patches, an effect of a color gradient can be formed by concentrating shades of matching colored threads in tiny spots.

Text Clarity On Patches

Concerning font visibility, the best fonts for embroidered patches are block fonts with capital letters at least 1/4 inch high, and fonts below these minimum standards may compromise legibility. Woven patches are a great pick for designs with a lot of text since they retain text clarity even when the text sizes are significantly smaller than the standard text size limitation for embroidered patches.

DIMENSION

Considering their raised threads, which result in an awesome three-dimensional look, embroidered patches appear classic and bold, making them a great choice for brand logos. Woven patches, in contrast, are two-dimensional and flat, making them suitable for both casual and formal outfits.

Cost

Finally, while talking about the price factor, embroidered patches are more expensive due to the use of superior-quality twill fabric and the significant time and effort that it takes to embroider patches. Conversely, the production material for custom woven patches is typically less expensive, and a single weaving machine can produce an unlimited number of patches in a relatively shorter amount of time (obviously, it depends on thread length), thus they are comparably cheaper.

Conclusion

When considering the overall properties and structure, no one type of patch is best suited for each situation or application, and whether it's a woven patch or an embroidered patch, each has its advantages and drawbacks.

Embroidered patches are an excellent choice for designs with complicated details or picture-like effects, such as business logos, landscapes, and photographs. So, if you desire bold, textured, and classic custom patches of the best quality for your specific projects, embroidered patches should be your choice. Woven patches, on the other hand, with their smooth surface, are ideal for designs with a lot of components, mixes, and small letters. Also, woven patches are a cheaper option compared to embroidered patches, especially when ordered in bulk.

Thus, the best patch option depends on your requirements, and Cre8iveSkill, with over two decades of experience in the custom patch production industry, helps individuals and businesses by providing high-quality custom patches that are specific to their needs. To make sure that the patches we provide are free of thread breakage and extra threading, we use the finest materials and follow specific production techniques.

We are well-versed in handling bulk orders for custom woven patches as well as custom embroidered patches and utilize the most advanced production technology to produce flawless patches in any shape, style, color, and size with limitless customization that are perfect for apparel decorations, promotional materials, fashion brands, etc. Also, we focus on providing woven or embroidered patches at the lowest price in the market, and to ensure quality standards, we meticulously inspect the patches during our final inspection process before they get delivered to your doorstep within the shortest time possible.

Source: https://www.cre8iveskill.com/blog/woven-patches-vs-embroidered-patches-know-the-differences