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Metal contract manufacturing in Hyderabad

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Metal contract manufacturing in Hyderabad

MB Engineering Industries

MB Engineering Industries Private Limited (MBEI), over just a few years has gained significant standing and immense goodwill of hundreds of customers across Hyderabad and India with its premium quality solutions through a wide range of CNC driven engineering tasks. Our focus had originally been earlier limited to conventional machining and power press tasks, but today we have progressed from being a conventional engineering shop to a highly professional enterprise offering a repertoire of CNC enabled services. From operating simple lathe machines a few years ago we have now ventured into employing the best of CNC technology through Waterjet, Plasma, Laser and Punch Press machines from the world’s most renowned companies such as Amada, Messer and Flow.

Our performance which has drawn hundreds of clients from across our state has now strengthened us to compete on a national level as we stand to be one of the foremost players in and around Andhra Pradesh,India. We have integrated the best of softwares to monitor our machinery, and have effectively implemented ERP solutions across our company which enables us to have foolproof control on the system.

As a strong player in the market, we have been servicing major clients such as the railways, the airlines, automotive, defence and several others such as infrastructure development and general manufacturing sectors. With enhanced focus on the complete range of sheet metal fabrication services, MBEI Engineering now as a top notch player, stands as a true testimony to some of the most enterprising engineering and business skills furthering our vision to meaningful international collaborations.


VISION


To be among the foremost CNC Engineering Service providers of India and work with internationally acclaimed OEM's and allied industries.

MISSION


To optimize and enhance productivity through the integration of high yield commercial and sustainable business practices, and accelerate reach of challenging yet achievable targets.

OUR CLIENTS


MBEI has been catering to a wide sector of commerce across the country and has successfully established an excellent range of clients. Many of our clients are from the following areas

 



CNC Lasercutting

MBEI employs some of the most advanced CNC Laser Cutting machinery to cut through sheet metal. Aided by a sophisticated programming system, high precision cutting in the metal sheets is assured. Our laser cutting service offers the following advantages:

Advantages:

·        Suitable for Stainless Steel (up to 16mm), Aluminium (up to 10mm), Mild Steel (up to 25mm), etc.

·        Consistent, intricate and accurate shapes

·        Finished Product - no additional machining needed

·        Fast and inexpensive prototyping due to little or no hard tooling

·        Rapid design changes possible

·        Laser beams, as small as .003", produce intricate detail and sharp edges

·        Increased per part savings due to low fixture costs, high feed rates etc.

·        Increased saving due to more efficient utilization of materials

·        Improved yield, more parts per sheet with less scrap

·        Reduced expense and increased efficiency producing prototypes, small runs, and Large runs since there is no tooling involved

·        Improved accuracy, consistency, control, and flexibility

·        Increased speed and higher cutter throughput in most circumstances

·        Multiple jobs combined and cut in a single batch



CNC Water Jet Cutting

MBEIPL uses Water Jet cutting technology for applications requiring a cold cutting process. It can be extensively used for creating a range of profiles and across any material.

Advantages

·        Can cut virtually any material including metal, stone, synthetics, glass, wood, etc.

·        Can be used for a variety of uses including regular cutting and architectural designs

·        Can cut material upto thicknesses of 300 mm

·        Relatively less expensive in comparison to laser cutting



CNC Plasma Cutting

CNC Plasma cutting machines typically operate through usage of a plasma torch. Producing compressed gas or compressed air at a high speed out of a nozzle while simultaneously allowing an electrical arc the torch turns the gas to plasma which in turn is hot enough to melt the metal being cut to high precision, really fast. MBEI’s CNC Plasma machines allow computers to control the cutting torch head allowing clean and precise cuts. Our advanced CNC plasma machines are capable of multi-axis cutting facilitating complex welding seams which are otherwise impossible.

Advantages

·        Faster than conventional manual plasma cutting

·        Materials of upto one inch thickness can be cut

·        Can cut through conductive metals like Stainless Steel, Mild Steel, Aluminium, Copper etc.

·        Less expensive than CNC laser cutting or Water Jet methods



CNC Oxy Fuel Cutting

Advantages

·        Most economical in comparison to any other CNC cutting processes

·        Metals upto 300 mm thicknesses can be cut

·        Sharp and precise cuts ensuring neat and clear finishes



CNC Turret Punch Press

The Computer Numerically Controlled (CNC) Turret Punch Press is the perfect solution for large, medium or small-run sheet metal fabrication projects. This powerful machine is the alternative to constructing tooling and stamping parts which is an excellent aid to speed up the process. It can handle press cutting jobs up to 1/8”thick steel and 1/4” thick aluminium on a 48″ x 50″ table. For most projects, the Computer Numerically Controlled Turret Punch Press can perform up to 1,200 hits every minute. It has an automated loading system designed to operate the machine continuously.

The operation of the CNC Turret Punch Press commences when engineers create a design that is presented in a 2D format such as a DXF or a DWG file or in a 3D format. The information is then analysed to create a flat sheet metal layout and to assign the correct tooling required to create the desired component. To ensure the most efficient layout of components on a given size of sheet metal, LANTEK software is used. It is possible to upload an electronic design file into the machine and run parts the same day.

The Turret Punch Press had many advantages when used for fabricating sheet metal tasks such as cabinet designing, conveyor machinery components, automobile bodies, air craft wings, medical tables, roofs for buildings (architecture) and many other applications.

Advantages

·        Can be used for simple cutting jobs

·        Thicknesses of upto 3 mm can be cut

·        Can be used for multiple repetitive jobs

·        Comparatively low cost service

·        Faster processes and higher turnaround



CNC Bending

We use CNC technology to bend sheet metal from just a few mm across to sections upto 50 inches long on powerful CNC Press Brakes. There are few limitations to the design of the component which is a combination of varying bend lengths and angles generated by the computer CNC program.

Uses and Advantages

·        Wide range of bends and angles possible

·        Absolute precision

·        Economical service

·        Networking with other CNC machinery possible

·        Used across a wide range of metals

·        Individual bending to small batches possible



Sheet Metal Fabrication

This is one of our core engineering processes shaping sheet metal through resizing, cutting, bending, stretching or removing of superfluous material from the sheet. From use in or as components of structures, automobile bodies, constructions, etc. fabricated sheet metal is also used in everyday objects such as household appliances, furniture, AC ducts, and thousands of other applications.

Uses

·        Machinery

·        Components of Structures

·        Automobile Bodies

·        Furniture

·        A/C Ducts

·        Household Appliances


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