Plastic become a necessary part of our daily life nowadays many products have been made of plastic material.
It’s become a part of our world because of its adaptability and cost-effectiveness, so the manufacturing of plastic is also quite increased. For any plastic manufacturing industry, injection molding is the most common part of plastic products’ mass production. As the demand for plastic production is rapidly growing and today, every industry needs Machines to makes the process easier.
The most common question for those manufacturers like you is, “How much will be the plastic injection molding cost?” Answering your question, here are four essential ways to reduce your Injection molding production cost.
Improves efficiency through Automation:
As you already know, injection molding comprises many steps such as plastic material Loading, Plastic material drying, product picking, mold processing, part stacking, and finishing, etc.
With the use of technology and automation in many areas of production help to make the labor force more efficient and reduce the production timing.
Here part picking, Loading material, and part stacking are some of the work you can automate for fast production.
Also, process control technology and alarm facilities in automation will let you control and manage the overall process, improving efficiency.
If you automate your process, it helps you to remove the inconsistency, increase efficiencies, improve quality and productivity.
Use good quality Resin:
Resin is cheaper with more variation in properties, but it is pretty difficult to maintain the dimensions with the tolerance part; this will enhance variability, but if we use decoupled molding techniques along with in-mold sensors, this can be a successful venture.
I think you would have crossed this scenario in your experience – Assume that you are running an excellent production rate for a day in injection molding, then all of a sudden, you begin to see some flash on some part of a machine.
If you try to fix that with a technician’s help, he will reduce the filling speed. After some time, will all work properly? Do you think why? Yes, it is because of viscosity.
To ensure the same parts are being made every cycle, cavity pressure sensors must be used to control the process and minimize the impacts of viscosity shifts in the material.
Choosing the proper material:
Is it possible to create a product with polymer at affordable-cost resin? Yes, of course! Specialized additives and resins are also one of the reason will raise your cost for the material.
Just look for the simplest, most viable solution that still suits the application of the final part.
Here are my most important points:
Before choosing the particular plastic resin for your product, Just do some in-depth evaluation that you need for the production.
After that, check if you can accomplish it with a lower type plastic resin. Sometimes, lower-type polymers with some fillers and additives work rationally like higher-end material.
Customization and Maintenance:
If you are looking to keep your production cost low, then you can include the customization of your molded part. This may include resin color, dyes used, mold, surface texture. This is also one of the simplest ways to reduce your production cost.
“MAINTENANCE IS ALWAYS CHEAPER THAN REPAIR ” because maintaining is also one of the key features for reducing your production cost.
Finally, all the above-discussed topics help reduce your molding production cost and ensure that your total cost-cutting strategies do not affect the overall quality of the final product.
If you are reading this, you may already know about the processing of plastic injection molding machines.
However, in Plastic injection molding, there are many chances to make lots of errors.
These problems range from small to large, which affects your product’s quality.
If these kinds of mistakes are something you need to reduce, then read on to find out the common defects that could arise during the plastic injection molding process.
Get to know how to what they are, and how you can head off them.Here I have shared significant problems that may occur during the plastic injection molding process.Flow Lines:Flow lines are like marks or a kind of pattern that occurs on the output product.
It generally happens due to the dynamic speed at which the plastic flows through the molding tool or a moderate injection speed that allows the plastic to fix at varying rates in different areas.The most reliable solution is to withdraw these flow lines by improving plastic injection molding speed and increasing the nozzle diameter to improve flow speed.Burn Marks:A possible defect in injection molding is due to the high temperature at injection molding.
This is usually caused by either Penicillium or Aspergillus.
(Link) This is the most economic postharvest disease that affects fruit and vegetable storage.
Blue mold disease is controlled by synthetic fungicides.
The resistance of P. expansum in 1980s to benzimidazole-fungicides has led to the development of novel, lower-risk fungicides, biological controls agents (BCA), and other alternatives.
Future research and implementation should be focused on the development of integrated disease management strategies.
These integrate biological and conventional control systems with one or several of the physical, biological, and genetic control methods to effectively manage postharvest blue mold in bathroom.
Pallet refers to the horizontal platform that is fixed to a superstructure and the bottom deck which allows the pallet to be lifted.
This would be very helpful in using material handling equipment such as lift trucks and conveyors.
When you are approaching the mould maker for making pallets, you would find the manufacturing process employed by the design, overall weight as well as durability and other factors.
The moulds for PalletsThe pallet mould manufacturing technique that the Plastic Mould Manufacturer can use includeBlow moulding plastic Pallets- this is again divided into three more processes which involve extrusion blow molding, injection blow moulding, injection stretch blow This would be helpful in making pallets that resemble the thermoformed plastic pallets.
It is also the ideal method that can be used to introduce parison as well as introduce air to inflate the parison that would conform to the shape of the pallet that is expected and helps in making moulds that conform to the geometry.Rotational Moulding Plastic pallet- this refers to a mould developed by adding ground pallet materials in the form of granules or powder and loading it into a mould that is sealed, heated.
They are then fed into the mould to and rotated on a perpendicular axis to get a plastic pallet.Compression moulding plastic pallets- this is a low cost method that ccan be employed to make pallets.
