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Key Advantages of Using Manufacturing Execution System (Mes)

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Key Advantages of Using Manufacturing Execution System (Mes)

Manufacturing Execution System software popularly known as MES has evolved over a period of time. Currently, it does much more than just tracking the count and quantity of products being released and getting delivered from one point to another i.e. production lines to shop floor. Especially for companies that are looking for managing the manufacturing functions at a huge scale, they are required to scale up their functioning and related accuracy by ensuring that the process is managed without flaws.

Manufacturing Execution System (MES) software enables a manufacturing firm to gauge the production needs accurately along with ensuring that the facility records exact data related to material usage, production, and workforce time. An MES solution has now emerged as an integral part to any firm’s manufacturing operations and excellence to ensure ease and precision.

What are the pillars of an MES?

Every manufacturing management or execution software is created to solve a purpose or meet a specific task. Some of the core principles on the basis of which its function are defined:

  • Setting up a plan and meeting the schedule: The system receives inputs related to production shifts/times, and sets manufacturing goals, gives an estimate on TAKT time. Using this software, one can assess real-time progress every moment.

  • Imposing a repeatable process: Knowing the entire process, the same need to be repeatable right from the fastening phase to product routing should be done within the set time.

  • Producing a data set: Assessing data and then subsequently acting on it are two different things. This enactment is important to drive numerous improvement initiatives. This software makes use of business intelligence platform, analyses data set, and solve untraceable inadequacies.

Benefits of Manufacturing Execution Systems (MES)

This software also acts as an information system that is used to control, track, and monitor, and helps in the transformation of raw materials until the delivery of finished goods. Some of the benefits include:

  • No spreadsheets: Using this software, companies can do away with numerous costs like labor, downtime, scrap, and maintenance which are recorded from the shop floor. Using this software, it becomes easy for a business to run and manage data as well as predict future pricing.

  • Eliminates waste and scrap: Use of MES allows precise analysis of production lines as well as finalized products. Thus, the inventory cost reduces as the automated system can trace all inconsistencies existing on the shop floor.

  • Limits downtime: MES helps in limiting the downtime in the entire process, therefore, meeting the set production schedules. It also simplifies the tracking of raw materials and inventory management which makes the entire process foolproof, thereby streamlining the interlinked functions and reducing the cost.
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