The use of various control systems to operate boilers, machinery, factory process, ship steering and stabilization, heat treating ovens, aircraft, etc. with minimal or no human intervention is called automation or automatic control.
The major advantage of automation and control systems is its save labor, save materials, and energy. Furthermore, automation improves precision, accuracy, and quality. The phrase automation did not use extensively before 1947 until General Motors set up the department of automation for the first time in their arena. During this period, the global industry quickly adopted feedback controllers that were primarily introduced in the 1930s.
Use of Automation and Control Systems in Manufacturing
Efficiency is an important factor to get success in the manufacturing industry. In case whoever requires a future-proof solution, they can safely invest in automation and control systems, which are perfect for their business. Industrial automation products are designed in such a way that they meet all requirements of different industry sectors for various tasks.
Thus, automation and control systems are lucrative solutions that offer high flexibility and efficiency in all applications. The data generated by automation and control systems are helpful to take an important decision regarding the increase of efficiency at a lower cost. Furthermore, this data can even help you stop unpredicted downtimes through methodical diagnostic concepts. The usage of modern and accurate data makes a big impact on growing the optimization that takes the product's quality and processes to a higher level.
Below CM Industry Supply Automation have mentioned some of the efficiency improvements that automation and control systems bring to your industry:
You can optimize the utilization of resources in your production lines since the automation control system easily takes care of recurring tasks. Those recurring tasks include everything from batch recording information to batch changeovers, scheduling usual machine maintenance, and more.
Flexibility and scalability are also improved by automation control systems. For instance, introducing new industrial automation products to the production line is an easy and quick process. It is even much simpler to scale production up or down as the requirement of the business order.
You will observe better data collection accuracy leading to major improvements in individual product and batch traceability. This saves lots of money, as you do not need to allocate many resources to the process, and also improves standards of consumer service. It gets better compliance in synchronized industries.
Overall factory operations get improve by the use of industrial automation and control systems as a programmed controller like a PLC (Programmable Logic Controller) will carry out work to the same standard and inside the same limits every time.
Your production capability will experience decrease downtime as automatic procedures can forecast failures, plan the most competitive times for maintenance, and other services.
Lastly, automation and control systems cause fewer production errors that directly save your time and money while even improving client satisfaction.
The industrial automation control systems mainly focus on technical and plant-floor upgrading, however, their real benefits exist in the complete business.
Conclusion:
Whether you wish for optimizing an existing system or build up a new machine, Lenze loves setting every plan in motion. Being specialists in industrial automation and Lenze drive with a highly qualified team of professionals, Lenze offers the best solution.
As an industrial equipment manufacturer, it is vital to evaluate your existing manufacturing processes and measure the efficiency, to successfully compete in the age of Industry 4.0, which is all about a social, smart and flexible production with high value-adding services.
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