A variety of plastic parts and products are manufactured using the injection molding method. When organizing an injection project, there are numerous things to take into account, including who will deliver the service. Volume is one of the first things you should decide because it helps you identify which businesses have the resources to handle your job.
Three categories of production volume exist low-volume, mid-volume, and high-volume. The distinctions between low-volume and high-volume are highlighted in the following article.
Low-Volume Plastic Injection Molding
Depending on the technique employed, low-volume injection molding processes often require fewer than 10,000 pieces of a component. Unlike high-volume manufacturing tooling, which is constructed of hardened steel, the equipment in use is made of aluminum.
Low-volume injection molding has the following benefits over high-volume injection molding:
- Shorter turnaround times and lower tooling costs- Compared to steel tooling, aluminum tooling is significantly simpler and less expensive to produce.
- Greater adaptability in design: Injection molding businesses can more easily have new molds developed to meet changes in the component design since low-volume tooling can be produced at cheaper costs and faster speeds.
- Easier access to the market: Low-volume injection molding offers reduced start-up costs and quicker turnaround times, which makes it simpler for new or small businesses with limited resources to produce their components and goods.
High-Volume Plastic Injection Molding
Several hundred thousand to millions of parts are typically involved in high-volume injection molding operations. Unlike low-volume manufacturing tooling, which is constructed of aluminum, this tooling is made of hardened steel.
High-volume injection molding has the following benefits over low-volume injection molding:
- Quicker speeds and higher capacity: High-volume injection molding processes have the capacity to produce tens of thousands or even millions of parts at once.
- Lower unit prices: High-volume injection molding requires more tooling initially than low-volume injection molding, but because the hardened steel molds are so durable, more components can be produced before they need to be replaced. As a result, depending on the quantity of components produced, the overall unit prices may be considerably cheaper.
- Better suitability for automation: Automation is ideally suited for the high-volume injection molding process, which can lead to even higher production capacity and lower unit costs.
For mass production, high-volume injection molding is best. It is frequently used by businesses to create their components and goods in runs of between 750,000 and 1,000,000.
Make sure that the plastic injection molding services you choose has the capacity to handle the volume demands of your project. Advantage Plastics is the perfect partner for high-volume manufacturing projects. Contact us right away to find out more about our injection molding skills. Request a quote to speak with a member of our team about your project.
According to the causes of bubbles, the solutions are as follows:1) When the wall thickness of the product is large, the cooling speed of the outer surface is faster than that of the center part.
Therefore, with the cooling process, the resin in the center part shrinks and expands to the surface, resulting in insufficient filling in the center part.
This is called a vacuum bubble.
The solutions are as follows:a) According to the wall thickness, determine the reasonable gate and sprue size.
Generally, the gate height shall be 50% – 60% of the wall thickness of the product.b) Until the gate is sealed, a certain amount of supplementary injection material is reserved.C) The injection time should be a little longer than the gate sealing time.d) Reduce injection speed and increase injection pressure,e) Adopt the material with high melting viscosity grade.2) The solutions to the bubbles caused by the generation of volatile gases are as follows:a) Sufficient pre drying.b) Reduce the temperature of resin to avoid decomposition gas.3) The bubbles caused by poor fluidity can be solved by increasing the temperature of resin and mould and the injection speed.coupon code: freeshipping on any order over 2000USD from jasonmolding.comAbout JasonMould Industrial Company LimitedLow volume Manufacturing ChinaJasonmould is a China mold maker of plastic molds- injection mold, die casting moulds, plastic blow molding, rotational molding, medical plastic injection molding, two shot plastic injection molding, insert molding, overmolding, metal injection molding, micro injection molding, powder injection molding, ceramic injection molding, liquid injection molding, husky injection molding, household mold, casting mold, die mold tool, custom molds, china moulds, rapid prototyping tooling, plastic prototyping tooling, punch press tooling, die and tooling for mobile/ cell phone parts, automotive parts, vacuum cleaners, rechargeable tools, telephones, copiers, computers, multimedia speakers, and many other electronic products and household appliances.
And also a plastic product manufacturer, mold manufacturer China– plastic parts, plastic water tank, plastic balls, plastic containers, plastic buckle, plastic anchor, plastic hanger, plastic spoon, plastic pipe fitting, plastic tumble, plastic tableware, plastic cups, plastic bottles, plastic tray, plastic cosmetic container, plastic case, plastic food container, plastic chairs, plastic caps, plastic cap closure, plastic tubes, plastic water pipes, plastic knobs, plastic tubing, plastic utility boxes, plastic racks and so on.Contact:Person: James YuanCompany: JasonMould Industrial Company LimitedAdd: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, ChinaTel: 86-752-6682869Email: [email protected]: https://www.jasonmolding.com/custom-injection-molding/
From design and material choices, to efficiency, precision, and timeline—every factor that goes into bringing a product from the drawing board to the consumer shelves can be a challenge.
One of the most popular techniques for minimizing this added challenge is through injection molding services.
These allow you to produce plastic parts and components at incredibly efficient rates and a lowered cost.
Here is how it works.
One Mold Can Produce Thousands and Thousands of Products Once you have found the ideal design for your product, you can build a metal injection mold to help produce plastic versions of the product at a large scale.
Since plastic is an exceptionally cheap material, and there are no design fabrication steps necessary to produce this product—saving a lot of time and cost.
