Benefits of Plastic Over Metal Components:
Many scoffed at the thought of fragile plastic replacing powerful metals, especially when the idea of replacing metal parts with plastic parts was originally being examined. Chemists, engineers, and the entire plastics sector have worked together to develop plastic formulations that can compete with or outperform metal for the same application. Many companies today regularly prefer plastic parts to metal ones.
Plastic components can be stronger than metal components:
Modern plastics, particularly when reinforced with carbon or glass fibers, can be exceptionally robust and durable. Plastic's innate flexibility can also make these robust pieces more resilient than metal.
Plastic Is More Durable Than Metal:
Plastic is more resistant to a wide range of risks and exposures, including dampness, chemicals, electrical current, and abrasions. There are also heat-resistant polymers available.
Plastic offers more variety and customization:
Plastic parts can be easily changed if you need additional design flexibility, a range of colors, textures, or other qualities. During manufacture, changes can also be made, and multiple resins can be employed.
Plastic components are less expensive to manufacture:
Using plastic parts instead of metal ones can help you save money by lowering your costs for:
- The raw materials
- Minimal waste and a lower carbon footprint
- Very few, if any, more processes or finishing are required.
- Because of the decreased weight of the parts, transportation is easier.
Plastic Parts Offer Faster Production:
Injection molding is extremely rapid and consistent, even over extremely lengthy manufacturing runs.
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Apart from just improving functionality and performance and aesthetics, these days it also lowers total production costs-a rare combination.Overmolding plastic part is a one-shot or two-shot process that to the substrate of the product bonds a thin layer of TPE.
A soft-touch grip is created by the exterior layer that is popular for a wide range of products, starting from personal care products like toothbrushes to power tools.
Over molding boosts chemical/UV resistance, also reduces shock and vibration, can be a barrier to oxygen and moisture, provides electrical insulation, and dampens sound.Because of this, more and more consumers are demanding this feel to the products they purchase, and thus there is a continuous expansion of over-molding applications.
Product engineers get more options by the availability of this technology for creating attractive and functional products and staying on the leading design edge of their markets.However, every injection-molder can’t be over-molded; throughout the production run, precise control of multiple variables, specialized equipment, and extensive training is required.
To provide expanded properties, including UV resistance, heat and chemical resistance, scratch resistance, hardness, UL standards, and clarity, new resin blends are being engineered constantly.Determining the best TPE/substrate combination is a key step in over-molding is for optimal bonding, followed by designing the appropriate tools and mold.
Including skin oil, dust, dirt, or excessive moisture, the surface of the substrate must be extremely free of contamination and clean if the substrate is even slightly contaminated the bond between the substrate and TPE could be failing or even weakened.
