Which Liquid Filling Machine Is Right for You?
Whether you're starting from scratch with a new facility or updating an old one, looking to upgrade a single machine or a whole production line, acquiring cutting-edge machinery might be a challenge. It's important to keep in mind that only the liquid filling machine will come into direct touch with your liquid product. So, in addition to being a well-oiled machine, it must treat your product with the care and respect it deserves, without sacrificing cleanliness or safety.
Choosing the most effective liquid filling equipment for cup filling and sealing machine for your business requires careful consideration of a wide range of factors. So, here are five of the most fundamental:
1. Specifics of your offering
Determine the specific viscosity of your product first. Is it more watery and liquid than a semi-viscous substance? On the other hand, does it have a particularly thick and sticky consistency? You may use this information to figure out what kind of filler would work best for you. Piston fillers are ideal for more viscous substances, whereas gravity fillers are more at home with more fluid materials.
Does your product include bits of veggies like those seen in salad dressings and pasta sauces? The nozzle of a gravity filler may become clogged up if they were present.
And maybe your product requires a certain setting. Aseptic filling in a sterile environment is required for biotech or pharmaceutical items; fire-retardant, explosion-proof systems are required for chemical products. Such items are subject to strict regulations and quality assurance checks. Before settling on a liquid filling machine, it is crucial to compile such information.
2. the container
It is crucial to identify the kind of containers you want to fill when deciding on a liquid filling machine. Do you want to use flexible pouches, tetra packs, or bottle filling? If bottles, what dimensions and materials are they made of? Do you prefer glass or plastic? To what extent is a lid or cap necessary? There is an abundance of packaging styles to choose from, including crimp caps, fill caps, press-on caps, twist-off caps, and spray bottles.
Do you also need a method of labeling? Discussing your goals with your packaging systems and supplies supplier will go more smoothly if you have already defined all such necessities.
Your liquid filling line, ideally, can accommodate different bottle sizes and shapes with little to no downtime for adjustments.
3. Degree of mechanization
You should know how many bottles you need to make every day, week, or year even if this is your first time using an automated liquid filling system. To determine the speed or capacity per minute or hour of the machine under consideration, first determine the desired output.
The chosen equipment must be scalable to accommodate the future expansion of the business. The liquid fillers and the number of filling heads on the machine should be upgradeable.
To determine whether a manual, semi-automatic, or fully-automatic packaging system is appropriate, you should calculate the number of bottles per minute needed to meet production needs. Experts are split on whether fully automated liquid filling machines are necessary, or if semi-automatic or even manual equipment is sufficient for low-volume manufacturing runs. Full automation reduces the need for human intervention and speeds up the filling process, making it ideal for when production expands or new items are introduced.
