For close to 5 decades, Jumac Cans has stayed true to its commitment to make textile spinning more efficient, seamless and productive. The company's openness to innovation has played a big role in it - with new product lines, technological integrations and material handling systems being announced by Jumac on a regular basis. At the recently concluded 11th International Textile Machinery Exhibition (India ITME 2022), Jumac unveiled the first look of its biggest innovation yet - the range of Ji+ spinning cans. The response amongst visitors for the latest sliver handling technology was immense during the event. Ji+ is currently in the final development and testing phase, and Jumac has plans to focus on this project in the next couple of quarters.
Spinning Innovation. The Next Level.
Over the years, Jumac has been able to constantly deliver value to its clients - by understanding the latter’s precise requirements and pain points. The launch of Ji+ is the latest step in that direction. The technology, powered by Industrial Internet of Things (IIoT) and data-backed automation, is all about empowering mill-owners and operators with greater process visibility, data transparency, and centralised control. With this innovation, Jumac is looking to help mills become SMART, in the truest sense of the word.
The Best Of Industry 4.0 To Eliminate Operational Challenges & Inefficiencies
Can management on mill floors has traditionally been a manual effort. Not surprisingly, this has led to a series of human mistakes - leading to delays in replacing filled-up sliver cans, yarn mix-ups, and sub-optimal resource utilisation. The lack of traceability impacts both the final yarn quality as well as the overall productivity of mills.
At ITME 2022, Jumac offered a sneak peek regarding how cloud-based automation can help in getting rid of these often-encountered problems. The innovation represents the very best of Industry 4.0 - integrating cutting-edge proprietary software with robust hardware solutions that redefine ease and efficiency in spinning can management.
Ji+ Spinning Cans: What Exactly Is The Technology About?
Conceptualised as a fully automated network, the Ji+ (Jumac Intelligence Plus) system offers accurate, real-time data insights regarding the sliver status in the HDPE cans. Since this status is viewable centrally and on Jumac’s Smart Can mobile application - the task of monitoring the sliver cans (and replacing them as required) becomes quicker & easier - while risks of yarn mix-ups are eliminated.
Smart Bands, designed for the Jumac spinning cans, feature as key components of the Ji+ technology. Available in up to 12 colours, these bands indicate the distinct type and quality of yarns, facilitating easy segregation. A range of visual patterns (for instance, blinking LED lights in the bands) are programmable, to indicate the exact status of sliver in the Ji+ spinning cans. As a result, mill operators gain greater visibility into the entire process, and can replacement becomes quicker. Chances of cans remaining idle for prolonged periods and/or breaks in the yarn thread are minimised too.
Integrated Spinning Can Management
With optimised process transparency, centralised control and last mile traceability, Jumac’s Ji+ technology establishes ‘intelligent’ and ‘connected’ mill operation networks. Data from the smart cans are uploaded on a secure database, ensuring that floor managers and mill admins can access the information as and when required. Put in another way, Ji+ delivers actionable insights to key decision-makers at mills.
Biggest Advantages Of The Ji+ Technology
From ensuring optimal Utilisation of Machines (UoM) and boosting working capital efficiency through better material flow management, to improvements in can utilisation ratios and time/effort optimisations - the potential benefits of Ji+ spinning cans are manifold. With automation making the entire spinning process more streamlined, yarn consistency levels can be maintained from the very outset.
It Wasn’t Only About Ji+, However…
While Ji+ grabbed maximum eyeballs at India ITME 2022, Jumac also used the platform to showcase its other innovations to a global audience. Among them, the range of Supremo Caster Wheels - which are fully fluff-free and ensure smooth sliver mobility - warrants a special mention. The company showcased its entire array of state-of-the-art sliver handling systems to visitors at the stall.
Jumac @ ITME 2022 Noida - A Resounding Success
The six-day India ITME 2022 event was hugely successful for Jumac Cans. The company registered impressive footfall figures on all days, as the team welcomed visitors from across the globe. A series of interactive discussions were held with prospective/existing customers, partners and stakeholders. In particular, the Ji+ technology received unanimous appreciation.
Jumac has always received encouraging responses at the different industry events it participates in. At this year’s ITME event, things went up a few notches - as the latest innovations from Jumac made a splash.
In an exclusive tête-à-tête, a senior representative from Jumac Cans expressed his happiness and gratitude over the uniformly positive response that Ji+ technology garnered at India ITME 2022. The company is always on the lookout to expand its portfolio with newer, better solutions that make sliver handling on mill floors smoother, better and more efficient. The data-backed, fully automated Ji+ system has been conceptualised to help spinning mills leverage data-driven technology to become truly 'smart mills'.
To know more about the Ji+ can management system, dial +91 33 4016 6100 / +91 33 2537 7700 or drop an email to [email protected]. Visit https://www.jumaccans.com/ to get an idea of the range of material handling solutions offered by the company. Jumac Cans is globally recognised as the forebearers of spinning innovation - and with the breakthrough Ji+ technology, the company has proved it once again at ITME 2022.
About Jumac Manufacturing Private Limited
Jumac has been, ever since its inception in 1974, innovation-drivers in the field of textile spinning and yarn-making. The company is, at present, one of the top sliver can manufacturers in India - serving top mills across 28+ countries from all over the globe. In its bid to connect with more stakeholders and to familiarise them with the latest range of spinning solutions, Jumac regularly participates in trade events & exhibitions, both in India & abroad - showcasing its range of spinning innovations. Through its regularly upgraded product portfolio and state-of-the-art pre-sale and post-sale services, the company makes sure that its clients can always expect more.
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