Why spend more for premium pallets if the storage system can be improved with extra pallet rack wire decking? A lighter-duty pallet or a less expensive container might just be as effective with the necessary pallet rack wire decking.
While the beams in your pallet racking system are strong enough to support your pallets, having an extra horizontal decking support increases storage flexibility and also allows you to store palletized and non-palletized items.
Pallet rack decking come in various forms, such as solid wood, metal panels, or steel wire decking.
Of these, pallet rack wire decking is the most popular choice in the warehouse industry.
What Is Pallet Rack Wire Decking?
A pallet rack wire decking is made of welded steel mesh. Channel supports are welded under it and run across opposite beams to help distribute pallet weight to the beams. The wire deck rests on the beam and the channel supports.
Wire decking reduces the risk of falling materials or the fall of poorly positioned pallets.
It improves storage flexibility by allowing non-standard loads that would otherwise not fit in an open rack system.
Wire decking minimizes dirt and debris from accumulating – it is maintenance-free. The galvanized finish is corrosion resistant. No tools are needed for installation – simply drop the decking into place.
Wire decks are preferred over solid steel decks or flat wooden decks when it comes to fire regulation compliance. In case of an emergency, water from sprinklers easily flow through the mesh. Also, wire decking improves ventilation and lighting inside your warehouse improving efficiency and productivity.
Factors To Know First-Hand When Looking For Pallet Rack Wire Decking
Mesh Size
Are you storing full-size pallets, individual parts or stacked containers? Most decks use 2”x4” or 2.5”x4.5” grid size. Finer grid sizes are more suitable, however, for manually handled containers or for smaller items. If so, consider finer than standard grid or mesh size, e.g. 1”x2” or 1”x4”. This means that the top wires (those in contact with the stored material) are only an inch apart and are sufficiently small enough to handle small containers.
Weight
The steel channel supports welded to the bottom of wire decks provide strength – they supply the load bearing capacity. With a 3-channel support, small and mid-size decks can provide the standard 2500-lb capacity.
Unless designed to be so, wire decking is not meant to carry the full load of the products stored on it. Otherwise, wire decking can warp or collapse and pose a safety risk. Wire diameter, mesh size and channel thickness overall determine load bearing capacity of wire decking.
Environment
Presence of moisture and oxidation are primary concerns when choosing the surface finish for any wire decking. For outdoor applications, the Electro-galvanized finish is recommended for great weather resistance. Powder-coated finish suffices for indoor and less harsh conditions.
Channel supports (Wire Decking)
Channel supports run across opposite beams to help distribute pallet weight to the beams. Step channel supports provide greater strength than flanged. For applications like in the food industry, debris buildup is a concern. Here, inverted channels are preferred. [See next Section for wire decking design variations.]
Waterfalls (Wire Decking)
Waterfall wire decks fix into place by cascading over the front and back of the beam. Waterfalls, as a standard, are designed to be at 1.5” width. However, if there is intent to put labels (barcodes, SKUs) on the beam, the waterfall size may be reduced to 1” or no waterfall. It is always safer to have a waterfall. Some prefer the rear waterfall up as a stopper to prevent materials from falling off while keeping the front waterfall down.
Types Of Pallet Rack Wire Decking And Common Uses
Wire deck design has several variations:
Standard/ Step – waterfall design falling over the top of the beam; has a standard U-Channel to fit common step beams
Flared Channel – waterfall wraps around the beam with flared flange at either end. The flared flange allows decks to be used with box or structural beams.
Inside Waterfall – Inside waterfall. Leaves beam face unobstructed for labels and barcodes
Inverted Channels – With upside down channel supports. Designed to prevent deposit of dirt and debris inside the channel. Commonly used in facilities that store food products and other sensitive materials.
Drop-in/ Flush – Straight wires are hidden and fit snuggly but without the waterfall feature that wraps around the rack beam. Designed for hand-stacked loads and order picking; fits inside load beams.
Up-turned Waterfall – With upturned waterfall decks the wires are bent upward to help secure your load. Built-in back stop to prevent product from being pushed too far.
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If you have ever been into a home or business improvement store looking for anything, you may have noticed cantilever racking.
Usually, it is lining the walls in the back of the store.
You may have noticed it because it is the shelving system of choice for materials that are too long to be stored on pallet racks such as lumber or piping.
It makes taking things down for customers or putting things away fast and easy.Cantilever storage is an often overlooked need in storage businesses.
An example of a cantilever that uses the same principles that you might have in your home is the folding trays in luggage or toolboxes.A cantilever is a beam supported on only one end.
Using cantilever racking, whatever your need for them is, will increase your efficiency and storage space.Make sure that when you start buying a cantilever racking system you check for quality, especially if you are planning on storing heavy things such as lumber on them.
Warehouse Pallet Storage Rack can maintain flexibility and allow you to manage and rotate stock as required and also you will be able to save more flooring space that can maximize your stocking ability.
If you want to buy and searching for one of the best Warehouse Pallet Storage Rack Manufacturers, MEX Storage Systems Pvt.
Ltd. is the company you can contact.
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A pallet rack is a great piece of equipment for businesses that deal with a large amount of inventory.
It also improves the efficiency of your business as you do not need to stock a large number of items regularly.
It can help you save a lot of money by reducing the cost per item.
The list includes:Pallet rack accessories - A wide range of pallet rack accessories are available.
These accessories can help increase the life of the frame and reduce the incidence of vibration.
In fact, according to research, pallet rack systems have more accessories than almost any other commodity sold around the world.
