The production of electronic devices is an extremely complex process. It requires many activities, using specialized tools, and qualified personnel who can operate them. For this reason, almost every manufacturer working in the industry chooses Contract Manufacturer services. Thus, many tasks are outsourced to an external partner. One of the more and more outsourced tasks is the Box Build Assembly Process. For outsourcing to be a source of profits for the company, effective cooperation with the Contract Manufacturer is necessary. What does it mean, exactly? Let us explain.
Clients looking for EMS services in the market often face a similar problem. Finding the right outsourcing company takes a lot of effort and consumes valuable time. Thus, it generates high costs. Therefore, before you decide to work with a CM, you should know how the box build assembly process should look like. This knowledge will allow you to choose the right contract manufacturer partner and start fruitful cooperation.
Before you start your CM search
Before you outsource the box build assembly process, you should carefully analyze the competencies of a potential CM. A contract manufacturer that has the appropriate experience and knowledge is worth their weight in gold. Knowing how to build electronic devices may not be enough to achieve the required results. The CM you entrust with the assembly should be an expert in building each box component.
Why is it so important? The process of building a box is never the same. Each project is based on the individual structure and may include various complexity levels at each stage of work. That is why the box build is often called "system integration".
If you start cooperation with an experienced company that will provide comprehensive installation, you will most likely avoid coordinating the entire assembly process of the product, which can be divided into various suppliers. Such cooperation causes the risk of errors and delays in assembly. At the same time, you can be sure that all the elements included in the box will work perfectly together. Now, you now know how important it is to choose the right EMS partner. Now, it's time to think about how to start cooperation.
The first step to Box Build Assembly Process with the Contract Manufacturer
When you choose a company to cooperate with, prepare the necessary documents for constructing the box. It should be a complete instruction, which means it ought to describe the structure of an electronic device, including:
- Bill of materials (BOM)
- Electrical schematic
- Assembly drawing(s)
- Wire list(s)
- Test specification
- An example (golden) unit if available
The more information you provide the CM with, the better. Every professional company will try their best to understand your product and your needs. This can result in numerous conversations and meetings. Therefore, if you want to start cooperation quickly, try to describe as many details as possible regarding the construction of the box.
Box build: The process
Each project is different and may have a different degree of complexity. Most often, the box build assembly process includes the installation of subassemblies, the installation of other components, the routing of cabling or cable bundles, and the housing production. Each of the steps must be performed correctly, which can be compared to baking a cake. A mistake in any of the previous actions may fail the entire assembly. For example, the first step could be just based on placing the PCB assembly in the housing. The second step will be a much more complicated task of connecting the printed circuit boards to the user interface display.
Test the device and save the results
Testing is one of the last but critical stages of cooperation with the CM. Simple box building process usually passes the final straightforward PASS/FAIL test. However, a high-quality CM, based on a more comprehensive testing procedure, should, however, collect more information about the final product. Thanks to this approach, you can be sure that the product will be fully functional and safe.
A few tips that will shorten the assembly time of box build
There are several ways allowing you to shorten box building time assembly without sacrificing the quality of the electromechanical assembly. Here is our advice:
- At the very beginning, provide the CM with as much detailed information as possible about the installed product. Thanks to this, the contractor will more efficiently develop a model of the assembly process. But it's not just about time. Having detailed information, the CM will develop the assembly process so that the final product will be repeatable and serve for a long time.
- Provide information about the size and weight of the electronic device to the manufacturer. This will make it easier for you to decide how to deal with units throughout the box build assembly process.
- Ensure that the Contract Manufacturer will receive the bill of materials (BOM) from you and that it's as precise as possible. This will make the contractor know which materials and components are crucial and which require sourcing.
You can also specify what tests should be carried out during electromechanical assembly. Thanks to this approach, both you and the CM will be sure that the box:
- Has been installed in accordance with the guidelines
- Is 100% safe
- Fulfills all its functions
Find the perfect CM for box build assembly
If you are looking for a CM that will be able to outsource the comprehensive assembly of the box, a company that will be able to perform each stage of the process, contact Assel. This company offers the entire assembly process under one roof, so you don't have to worry about coordinating assembly between multiple subcontractors. This solution will help you save not only time but also money. It will also enable you to obtain a much higher level of quality for your construction.
Also, you don't have to worry about management, parts, and materials, nor testing. Assel specialists will take care of the entire box assembly process on your behalf and at the highest level.
For more information, see: https://asselems.com/en/box-build-electro-mechanical-assembly
This will not only enhance reliability but also saves time by shortening the overall time taken for the product development cycle.
Luckily in this article, you will find everything you need in order to make an informed decision.
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