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When that happens, you want to be prepared with the info you need at your fingertips.So we've compiled the top film issues we see, what they mean, and their possible causes.General powder filling machine film troubleshooting tipsIf your vertical form fill seal machine is having film issues, error messages will report issues on the HMI (human machine interface) screen.
The message will remain present on the screen until it is acknowledged by an operator.If you experience an error message or are having filling film issues, first ask yourself 3 general questions:Did you switch over to new film with a different structure?Have you recently spliced the film?Are machine components dirty or worn?Often one of these three things is the main culprit when you have film issues on a filling machine.
If the above questions don't uncover anything abnormal, you can move on to more specific film troubleshooting, starting with 5 common issues and their possible causes below:1.
When the milk powder filling line cannot 'see' the film eye mark, it will not 'know' how long a bag needs to be.
This will often cause bag sizes to be inconsistent or too long.Possible causes:Dirty registration photo-eye sensor lensFilm is too shiny or reflectiveOptical probe of registration photo-eye is in a bad positionThe film has been splicedThe registration photo eye sensor is out of placeBad color contrast between eye mark color and background color on filmPull belts are slipping2.
Film feed faultThis error means the film is not feeding properly through the filling machine.Possible causes:Registration photo-eye did not see registration mark on filmPull belts slippingMachine ran out of filmFilm is broken or splicedSplice table clamps are down3.
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