The Imm controller, a multi-functional controller which incorporates a micro controller, making it a most versatile and cost-effective solution, that is designed to best suit the automation needs of all injection molding machines.It is basically a all-in-one control system developed specially for the automation of plastic processing machines, e.g.
The word all – one control system includes I/Os, control, visualization, networking and expandability.The ULV CPU’s(ultra low voltage)that are integrated with particular cooling system, helps the system to operate in harsh environment conditions.The Analog Interrupt capability with threshold and fast counter 32 Bits are specially developed in particular for injection molding machines.We at N2S Technologies Pvt Ltd are supplying the following series of Injection Moulding Machine Controllers that ensures high productivity.1108-8 1108-101108-15
Plastic crushers are used in breaking down waste plastics and factory plastic trim.
The structure of the crusher has a tangential feed and a top feed.
These crushers are widely used in recycling of waste plastics and factory scraps.
The earliest type of crushers was hand-held stones, where the weight of the stone provided a boost to muscle power, used against a stone anvil.The process of crushing is different with a traditional plastic crusher, in this new type of plastic crusher, the plastic is crushed through the host and separated by the separator and the fan is used to eliminate noise.
This new type of crusher with a separator and fan is effectively used in reducing costs.Another crusher mechanism that is designed is the crusher is portable (i.e.
easily carried or moved anywhere) and it can be installed on waste bins.
Cooling towers are one of the most important components along with other heavy machineries.
Generally, water is used in transferring the environment for heat elimination from the condensers of cooling machine and industrial heat exchange devices.Cooling towers manufactured to protect and Cooling Tower into and out of the sinks, trenches, water pipes and the pool level, stack beam gate and other conditions have a certain contact.Three factors need to be considered to ensure that cooling towers remain efficient.
The first is the proper understanding of the type of cooling tower is installed, careful use of chemicals, and tracking down of water loss in the system.This equipment has an advantage, that it is well suitable for use in harsh environments such as sandstorm and water shortage.
It works on the principle of evaporation; the heat of hot water is converted to latent heat of vaporization.Cooling towers are used in various applications such as food processing plants, oil refineries, thermal power stations, power plants etc.Our cooling tower features:Using high quality, wear-resistant seal, without water leakingUsing high quality bearing, with low noiseInstalling in any position of the pipeline.
Click here to view more
Pressure gauges used for measuring condition of a fluid (liquid or gas).
They are still useful in many applications, and developments can extend their capabilities.
Pressure gauges is still a great way to visually show what is happening in the process.Traditional gauges have some drawbacks that are considered in the selection process.
Gauges operate delicate mechanisms with springs and gears, making them vulnerable to shock and damage.
Some of the considerations for selecting a pressure gauge:Material of construction:Some of the cheapest devices are mostly brass made, industrial-grade gauges are usually made of stainless steel or any other durable materials.Ruggedness:Cases are armored with rubber covers and beefed-up mechanisms to survive in tough and harsh environments, but these options are more in cost.
Some of the models are designed for environments where pipes vibrate or in the case of moving equipments.Inlet configurations:Smaller and cheaper devices may have inlet configurations of ¼-inch NPT.
Hopper loaders provides great savings to plastic processors on both man-hours and materials by means of automated transfer.
These loaders are designed to produce efficient, and noise free operation on all plastic processing machineries.The dust particles can cause a large number of problems in plastics processing, which range from quality loss and waste to problems during processing.
These dust can also cause problems during material supply.
For example: We can consider the conveying throughout due to air flow.
The frequent cleaning of the filter is very much important for both variants.
The filter is often cleaned mechanically(i:e with a vibration mechanism, with pressurised air, or with the help of implosion cleaning.Dedusting the material in order to avoid waste.
Plastic color mixer main purpose is used to complete the entire mixing process.
Generally plastic color mixing machines are divided into four categories.
Gas and low viscosity liquid mixers have a simple layout.
Medium and high viscosity liquid and paste mixers have a strong shearing effect.The mixing of the liquid depends on certain factors machine agitator, jet of the liquid and the gas stream.
The mixing mechanism of a large number of powdery solids and liquids is similar to that of density, and the mixing mechanism of mutually incompatible liquids is the same, but the mixing cannot change the particle size of the powdery solids.The mixing is divided into three states: ideal mixing, random mixing and complete mixing.
The degree of mixing of the various materials in the mixing machine depends on the proportion of the material to be mixed, characteristics and the physical state.It is commonly used in various industries and daily life and are widely used in plastic injection, plastic recycling and extrusion industry, it also be used in industry of powder metallurgy, pharmacy, chemicals, foodstuff and ceramic ware.
Injection molding is a manufacturing process commonly used for fabricating items from plastic trinkets and toys to automotive body parts, cell phone cases, water bottles, and containers.
It is commonly used in large production processes where the same part is created thousand times.Use of injection molding:Injection Molding produces low scrap rates relative to traditional manufacturing processes like CNC machine which cut away substantial percentages of an original plastic block or sheet.Injection Molding is very repeatable.
This is a wonderful characteristic when trying to produce brand consistency and part reliability.SOME OF THE CONSIDERATIONS FOR INJECTION MOLDING:Design considerations:To design the part from day one with injection molding in mind.
Make sure to design the mold tool to prevent defects during the production process.Financial considerations:A large initial investment is required in preparing a product for injection molding manufacturing.
Determine the number of parts produced consider the cost of design, testing, production, etc.Production considerations:Design your part to minimize assembly.
To the extent that you can design, assembly out of the process you will save significant money on the cost of labour.NEGATIVE ASPECTS OF INJECTION MOLDING:Large undercuts require an experienced design to avoid additional costs to the project.Tools are typically made out of steel can be difficult to make changes.
Plastic color mixers are mainly used to mix plastics material of master batch, raw materials and recycled materials.
There are many types of mixers available in the market.
They are are widely used in plastic injection, plastic recycling and extrusion industry, it also be used in industry of powder metallurgy, pharmacy, chemicals etc.Mixing mainly requires uniform distribution of all the materials that are involved in mixing.
They are of three states:ideal mixingrandom mixingcomplete mixing.The degree of mixing depends on the proportion of the material to be mixed.
Solids with good fluidity are mainly rely on the rotation of the container or by the action of moving parts mounted in the container.
Solids with poor fluidity require multiple roles to get mixed fully.We at N2S Technologies Pvt Ltd provides 7 types of mixers according to the customers needs.
“As we always support together with our customers on all our products, this is our 12KW Water type Mold temperature controller installed by our customer, GURU PLASTICS.
The performance of MTC is quite good, we were there with the customer for a temperature setting & Checking of MTC working.”
Hydraulic pumps are mainly used for two things- to push the liquid inside the inlet line with mechanical action, and to push the liquid into the hydraulic system.
These pumps are engineered under close supervision of experts and skilled team to work with a large number of devices, manufacturing equipments and industrial tools etc.Radial piston pump:These pumps are used for very high pressures, but at very less flow.
If the pressure is up to 650 yards, then it is normal.
Radial piston pumps are also used in plastic- and powder injection molding and wind energy.
The working pressure is up to 350 yards while displacement is 1 liter.
Axial piston pump:A wide range of axial piston pumps is available in the market, which a includes a wide variety of pump design, swash plate, check ball and etc, out of these the most common is the swash plate .Rotary vane pumps:Rotary vane pumps work on the principle of centrifugal action.
Linear scale, also called a graphic scale, bar scale or scale bar.
Linear scale uses the mole strip principle, which uses photoelectric conversion.The linear scale is composed of main ruler, reading head and interfaces.
Generally the line number is according to the measured accuracy, in order to distinguish the direction.
Lines are carved from 9 to 0 degree in two ways.While reading the head movement, the interface circuit of the photoelectric receiver, respectively a, b is two phases at a difference of 90 degree pulse.The output signal produced by the digital display, resolution is by fine fraction, grating period divided by the number of signals through electrical signal subdivision processing resolution for 5 um or 1 um.Purpose:Generally, linear scales are used in architectural and engineering drawings, particularly for those that are drawn after the subject has been built, many drawings do not use a linear scale and such drawings are marked as “Do Not Scale Drawing”.
In processing equipments, it is used in areas such as a milling machine, lathe, boring machine, grinding machine, edm machine and thread cutting.
It is also used in measuring instruments such as projectors, video measuring instruments, and tool microscope, also used in numerical control machine tool.
Industrial Water Cooled Chiller is a kind of equipment used for industrial refrigeration.
In recent years, there is a huge demand for various types of industrial chiller equipment in the industrial market.
In the pursuit of energy saving and low carbon, the development of industrial chillers.With the rapid development of scientific and technological strength, the chiller manufacturing technology is also changing with each passing day.
For the rapid development of industrial production, more personalized products are more suitable.Some of the development trends which may occur in future are increase the evaporation temperature and reduce pipe blockage which may improve the efficiency of the chiller.According to the manufacturers, increasing the evaporation temperature and reducing the condensation temperature can reduce power loss.
“As we always support together with our customers on all our products, this is our 1008 controller installed on 130 TON machine by our OEM customer, PATEL PLAST.
The performance of our controller is quite good, we were there with the customer for a software updating on our controller according to the machine options.”
The cooling system of an injection mold plays a very important role in the process of plastic molding, which is related to the speed of the machine, production efficiency and product quality.The main principle of injection coolers is to remove heat from the mold.
The cooling parameters include coolant pressure, coolant temperature and cooling system capacity.
These factors help in determining the optimal operating point for each mold.It is used for two purposes, for cooling gas to a certain temperature and evaporation of liquids.
The gases enter the cylinder at the top and distribute themselves them evenly.
Fine liquid atomization and an extremely large spray surface are created through the use of special nozzles.
The cooled gases exit the injection cooler at the bottom.Therefore, we at N2S Technologies Pvt Ltd supply the best injection coolers in India at attractive prices.
The pressure sensor is typically an instrument that consists of a sensitive element to determine the actual pressure in the sensor.
They are designed in such a way, that they can be used in industrial applications and also in harsh environmental conditions.A wide range of applications use bulky mechanical switches or stainless steel and ceramic pressure transducers are used in robust and large – scale housings.
In cases of local environmental conditions that include oil, mist and dust, also the vent must be protected from exposure to these elements.
The components that sense the pressure are located on the reference side and exposing them to contamination also may lead to performance degradation.
Silicon and ceramic pressure sensors are used in automotive applications .The new generation of pressure sensor combines a small factor of PCB mount package and is capable in handling wide temperature ranges.
The new precision pressure sensors are also ideal for less accurate pressure switches.
Plastic color mixers are mainly used to mix plastics material of master batch, raw materials and recycled materials.
There are many types of mixers available in the market.
They are are widely used in plastic injection, plastic recycling and extrusion industry, it also be used in industry of powder metallurgy, pharmacy, chemicals etc.Mixing mainly requires uniform distribution of all the materials that are involved in mixing.
They are of three states:ideal mixingrandom mixingcomplete mixing.The degree of mixing depends on the proportion of the material to be mixed.
Solids with good fluidity are mainly rely on the rotation of the container or by the action of moving parts mounted in the container.
Solids with poor fluidity require multiple roles to get mixed fully.We at N2S Technologies Pvt Ltd provides 7 types of mixers according to the customers needs.
The Imm controller, a multi-functional controller which incorporates a micro controller, making it a most versatile and cost-effective solution, that is designed to best suit the automation needs of all injection molding machines.It is basically a all-in-one control system developed specially for the automation of plastic processing machines, e.g.
The word all – one control system includes I/Os, control, visualization, networking and expandability.The ULV CPU’s(ultra low voltage)that are integrated with particular cooling system, helps the system to operate in harsh environment conditions.The Analog Interrupt capability with threshold and fast counter 32 Bits are specially developed in particular for injection molding machines.We at N2S Technologies Pvt Ltd are supplying the following series of Injection Moulding Machine Controllers that ensures high productivity.1108-8 1108-101108-15
“As we always support together with our customers on all our products, this is our 12KW Water type Mold temperature controller installed by our customer, GURU PLASTICS.
The performance of MTC is quite good, we were there with the customer for a temperature setting & Checking of MTC working.”
Plastic crushers are used in breaking down waste plastics and factory plastic trim.
The structure of the crusher has a tangential feed and a top feed.
These crushers are widely used in recycling of waste plastics and factory scraps.
The earliest type of crushers was hand-held stones, where the weight of the stone provided a boost to muscle power, used against a stone anvil.The process of crushing is different with a traditional plastic crusher, in this new type of plastic crusher, the plastic is crushed through the host and separated by the separator and the fan is used to eliminate noise.
This new type of crusher with a separator and fan is effectively used in reducing costs.Another crusher mechanism that is designed is the crusher is portable (i.e.
easily carried or moved anywhere) and it can be installed on waste bins.
Hydraulic pumps are mainly used for two things- to push the liquid inside the inlet line with mechanical action, and to push the liquid into the hydraulic system.
These pumps are engineered under close supervision of experts and skilled team to work with a large number of devices, manufacturing equipments and industrial tools etc.Radial piston pump:These pumps are used for very high pressures, but at very less flow.
If the pressure is up to 650 yards, then it is normal.
Radial piston pumps are also used in plastic- and powder injection molding and wind energy.
The working pressure is up to 350 yards while displacement is 1 liter.
Axial piston pump:A wide range of axial piston pumps is available in the market, which a includes a wide variety of pump design, swash plate, check ball and etc, out of these the most common is the swash plate .Rotary vane pumps:Rotary vane pumps work on the principle of centrifugal action.
Cooling towers are one of the most important components along with other heavy machineries.
Generally, water is used in transferring the environment for heat elimination from the condensers of cooling machine and industrial heat exchange devices.Cooling towers manufactured to protect and Cooling Tower into and out of the sinks, trenches, water pipes and the pool level, stack beam gate and other conditions have a certain contact.Three factors need to be considered to ensure that cooling towers remain efficient.
The first is the proper understanding of the type of cooling tower is installed, careful use of chemicals, and tracking down of water loss in the system.This equipment has an advantage, that it is well suitable for use in harsh environments such as sandstorm and water shortage.
It works on the principle of evaporation; the heat of hot water is converted to latent heat of vaporization.Cooling towers are used in various applications such as food processing plants, oil refineries, thermal power stations, power plants etc.Our cooling tower features:Using high quality, wear-resistant seal, without water leakingUsing high quality bearing, with low noiseInstalling in any position of the pipeline.
Click here to view more
Linear scale, also called a graphic scale, bar scale or scale bar.
Linear scale uses the mole strip principle, which uses photoelectric conversion.The linear scale is composed of main ruler, reading head and interfaces.
Generally the line number is according to the measured accuracy, in order to distinguish the direction.
Lines are carved from 9 to 0 degree in two ways.While reading the head movement, the interface circuit of the photoelectric receiver, respectively a, b is two phases at a difference of 90 degree pulse.The output signal produced by the digital display, resolution is by fine fraction, grating period divided by the number of signals through electrical signal subdivision processing resolution for 5 um or 1 um.Purpose:Generally, linear scales are used in architectural and engineering drawings, particularly for those that are drawn after the subject has been built, many drawings do not use a linear scale and such drawings are marked as “Do Not Scale Drawing”.
In processing equipments, it is used in areas such as a milling machine, lathe, boring machine, grinding machine, edm machine and thread cutting.
It is also used in measuring instruments such as projectors, video measuring instruments, and tool microscope, also used in numerical control machine tool.
Pressure gauges used for measuring condition of a fluid (liquid or gas).
They are still useful in many applications, and developments can extend their capabilities.
Pressure gauges is still a great way to visually show what is happening in the process.Traditional gauges have some drawbacks that are considered in the selection process.
Gauges operate delicate mechanisms with springs and gears, making them vulnerable to shock and damage.
Some of the considerations for selecting a pressure gauge:Material of construction:Some of the cheapest devices are mostly brass made, industrial-grade gauges are usually made of stainless steel or any other durable materials.Ruggedness:Cases are armored with rubber covers and beefed-up mechanisms to survive in tough and harsh environments, but these options are more in cost.
Some of the models are designed for environments where pipes vibrate or in the case of moving equipments.Inlet configurations:Smaller and cheaper devices may have inlet configurations of ¼-inch NPT.
Industrial Water Cooled Chiller is a kind of equipment used for industrial refrigeration.
In recent years, there is a huge demand for various types of industrial chiller equipment in the industrial market.
In the pursuit of energy saving and low carbon, the development of industrial chillers.With the rapid development of scientific and technological strength, the chiller manufacturing technology is also changing with each passing day.
For the rapid development of industrial production, more personalized products are more suitable.Some of the development trends which may occur in future are increase the evaporation temperature and reduce pipe blockage which may improve the efficiency of the chiller.According to the manufacturers, increasing the evaporation temperature and reducing the condensation temperature can reduce power loss.
Hopper loaders provides great savings to plastic processors on both man-hours and materials by means of automated transfer.
These loaders are designed to produce efficient, and noise free operation on all plastic processing machineries.The dust particles can cause a large number of problems in plastics processing, which range from quality loss and waste to problems during processing.
These dust can also cause problems during material supply.
For example: We can consider the conveying throughout due to air flow.
The frequent cleaning of the filter is very much important for both variants.
The filter is often cleaned mechanically(i:e with a vibration mechanism, with pressurised air, or with the help of implosion cleaning.Dedusting the material in order to avoid waste.
“As we always support together with our customers on all our products, this is our 1008 controller installed on 130 TON machine by our OEM customer, PATEL PLAST.
The performance of our controller is quite good, we were there with the customer for a software updating on our controller according to the machine options.”
Plastic color mixer main purpose is used to complete the entire mixing process.
Generally plastic color mixing machines are divided into four categories.
Gas and low viscosity liquid mixers have a simple layout.
Medium and high viscosity liquid and paste mixers have a strong shearing effect.The mixing of the liquid depends on certain factors machine agitator, jet of the liquid and the gas stream.
The mixing mechanism of a large number of powdery solids and liquids is similar to that of density, and the mixing mechanism of mutually incompatible liquids is the same, but the mixing cannot change the particle size of the powdery solids.The mixing is divided into three states: ideal mixing, random mixing and complete mixing.
The degree of mixing of the various materials in the mixing machine depends on the proportion of the material to be mixed, characteristics and the physical state.It is commonly used in various industries and daily life and are widely used in plastic injection, plastic recycling and extrusion industry, it also be used in industry of powder metallurgy, pharmacy, chemicals, foodstuff and ceramic ware.
The cooling system of an injection mold plays a very important role in the process of plastic molding, which is related to the speed of the machine, production efficiency and product quality.The main principle of injection coolers is to remove heat from the mold.
The cooling parameters include coolant pressure, coolant temperature and cooling system capacity.
These factors help in determining the optimal operating point for each mold.It is used for two purposes, for cooling gas to a certain temperature and evaporation of liquids.
The gases enter the cylinder at the top and distribute themselves them evenly.
Fine liquid atomization and an extremely large spray surface are created through the use of special nozzles.
The cooled gases exit the injection cooler at the bottom.Therefore, we at N2S Technologies Pvt Ltd supply the best injection coolers in India at attractive prices.
Injection molding is a manufacturing process commonly used for fabricating items from plastic trinkets and toys to automotive body parts, cell phone cases, water bottles, and containers.
It is commonly used in large production processes where the same part is created thousand times.Use of injection molding:Injection Molding produces low scrap rates relative to traditional manufacturing processes like CNC machine which cut away substantial percentages of an original plastic block or sheet.Injection Molding is very repeatable.
This is a wonderful characteristic when trying to produce brand consistency and part reliability.SOME OF THE CONSIDERATIONS FOR INJECTION MOLDING:Design considerations:To design the part from day one with injection molding in mind.
Make sure to design the mold tool to prevent defects during the production process.Financial considerations:A large initial investment is required in preparing a product for injection molding manufacturing.
Determine the number of parts produced consider the cost of design, testing, production, etc.Production considerations:Design your part to minimize assembly.
To the extent that you can design, assembly out of the process you will save significant money on the cost of labour.NEGATIVE ASPECTS OF INJECTION MOLDING:Large undercuts require an experienced design to avoid additional costs to the project.Tools are typically made out of steel can be difficult to make changes.
The pressure sensor is typically an instrument that consists of a sensitive element to determine the actual pressure in the sensor.
They are designed in such a way, that they can be used in industrial applications and also in harsh environmental conditions.A wide range of applications use bulky mechanical switches or stainless steel and ceramic pressure transducers are used in robust and large – scale housings.
In cases of local environmental conditions that include oil, mist and dust, also the vent must be protected from exposure to these elements.
The components that sense the pressure are located on the reference side and exposing them to contamination also may lead to performance degradation.
Silicon and ceramic pressure sensors are used in automotive applications .The new generation of pressure sensor combines a small factor of PCB mount package and is capable in handling wide temperature ranges.
The new precision pressure sensors are also ideal for less accurate pressure switches.